Abstract— Jaw crusher is a kind of size reduction machine that is wide utilized in mineral, aggregates and metallurgy fields. The interaction between jaw plates and material particles brings the inevitable and high wear to the jaw plates throughout the jaw crusher operation, that not only decreases the efficiency, however also will increase the price and also the energy consumption of the jaw crusher. Obtained results from the kinematic analysis of the moving jaw and also the crushing force distribution analysis, the jaw plates wear is analyzed on a macroscopical level. It’s useful to design the crusher for improved performance. Efforts to decrease energy consumed in crushing have cause thought of decreasing the weight of the swing plate of jaw crushers. Design of lighter weight jaw crusher would require a lot of precise accounting of the stress and deflections within the crushing plates than is available with ancient technique. The objective of this project is to present modeling and analysis of single toggle jaw crusher and comparison of deformation and stress, load and weight savings results between manganese steel single toggle jaw crusher and composite single toggle jaw crusher under same conditions. This study gives information about the replacement of manganese steel jaw crusher with composite jaw crusher made of E glass/epoxy. The single toggle jaw crusher is to be solid modeled in proE and analysis is to be carried out by using ANSYS workbench13 for effective comparison.
Keywords— single toggle jaw crusher, manganese steel, E glass/Epoxy, stiffeners, Auto CAD, ANSYS 13.0
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